At the Southern Manufacturing Exhibition from the 8th to 10th February, OPEN MIND Technologies will be giving its UK exhibition premiere to the latest version of its hyperMILL®CAD/CAM software. Version 2022.1 will incorporate more features, optimised strategies and a host of major enhancements for more powerful and simplified machine and controller independent NC programming.
On Stand B210 at the Farnborough International Exhibition Centre, OPEN MIND experts will demonstrate the optimisations to hyperMILL® that include enhancements to the 5-axis strategies in VIRTUAL Machining. This will provide users with better results in terms of surface quality, new options for 2D functionality as well as efficient innovations in electrode manufacturing that deliver more convenient and faster programming.
hyperMILL® VIRTUAL Machining is all about generating, optimising, and simulating NC code reliably through a collection of targeted solutions. Virtual Machining can be used to map all process steps in CNC manufacturing for perfect process control. The modular technology now also supports additive machining programs. The Optimizer module, which delivers powerful optimisation algorithms for efficient multi-axis machining, also features the ‘Optimized Table-Table Logic’ function for easy programming and reduced air time between cuts. The user selects a distance value, and the Optimizer automatically calculates the safety distances using the raw part, component and clamps selected in the job list.
The defined distance is maintained for all components and the movement sequences are automatically optimised. This makes the generating of ideal linking movements even easier. Also, the new feature of direct data transmission in the CONNECTED Machining module provides additional safety during tool input. Instead of the traditional manual input, the parameters are transferred directly from hyperMILL® to the controller.
Seamlessly merging the virtual and real world
The three hyperMILL® VIRTUAL Machining modules for the seamless merging of the virtual and real worlds form the core of the safe simulation solution. The Center module virtually maps real machining situations for the machine and controller and simulates these based on the NC code. The Optimizer module provides powerful optimisation algorithms that ensure efficient multi-axis machining. It also automatically identifies the best inclination for top machining results. The CONNECTED Machining module enables in-depth networking and synchronisation with the machine.
Intelligent component alignment at the touch of a button
Another tool for ensuring greater efficiency and cost-effectiveness in machining is the intelligent real-time component alignment in CAM using hyperMILL® BEST FIT. The unaligned component is probed on the machine using 3D probing, and the probing points are sent back to the CAM system in the form of a measuring log. hyperMILL® BEST FIT then precisely adjusts the NC code to the actual component position. The adapted NC code is subsequently simulated in the virtual machine on the actual clamping setup and optimised automatically.
5-axis radial machining
Machining strategies for 2.5D, 3D, HSC, Mill/Turn and 5-axis applications offer the ideal solution for any machining situation. In the area of 5-axis radial machining, new improvements raise the bar in blow mould machining. The new ‘Flow Equidistant’ infeed strategy is the first of its kind that supports the generation of toolpaths with a constant infeed for vertical and challenging surfaces. This means that these surfaces can be integrated into the overall machining sequence and processed in a single step to provide seamless machining with a very high surface finish quality.
New undercut detection automatically identifies undercuts and makes the corresponding machining adjustments, if desired. This means that undercut areas can now be skipped with no manual intervention necessary. As a result, users do not need to generate additional surfaces.
A dedicated 3-axis machine mode greatly simplifies the use of radial machining on these machines, and the ‘Smooth Overlap’ function can be applied to the general milling area without selecting a boundary curve. For instance, the ‘Smooth Overlap’ function blends the transitions between two surfaces that have been milled in different machining directions. This results in perfectly transition-free surfaces.
Programming turning processes even faster and easier
The two new feature types make programming turning processes much easier and faster. Component areas for turning or plunging are reliably recognized, structured, and displayed. During this process, hyperMILL® automatically divides the recognised features into several areas that can be turned, faced, groove machined or machined with a combination of these technologies. This saves users considerable time in contour selection and programming while giving them full access to all recognised contours.
hyperMILL® now offers convenient programming for two-sided machining on machines with a main and counter spindle. The machining jobs are simply programmed under the ‘Main Spindle’ and ‘Counter Spindle’ containers, which assigns them to the respective machining side. The component or bar material, with or without parting, is transferred with the new transfer job. NC output from the main and opposite sides and component transfer is realised in one end-to-end NC program with a machine model and a post-processor. DMG MORI CTX machines with a Siemens control are supported release 2022.1. More manufacturers and machine types will follow.
Time-saving erosion path changes with hyperCAD®-S Electrode
Thanks to the simple creation and subsequent modification of traverse paths during the EDM process with hyperCAD®-S Electrode, users no longer need to program on the controller. Three new modes are available to users for creating the traverse paths. For a demonstration of hyperMILL® Version 2022.1, speak to one of our experts at Southern Manufacturing on Stand B210.
